YauDL - Dummy Load

YauDL


Folder: Electronics
(Y)et (a)nother (u)seless (D)ummy (L)oad ! Left-over PCBs might be found here.

YauDL - Dummy Load

15 Jun 2012 182
V0.1 board assembled. It works OK once all the bugfixes have been applied to it. Left-over PCBs might be found here .

YauDL - Dummy Load

15 Jun 2012 135
V0.1 board assembled. It works OK once all the bugfixes have been applied to it. Left-over PCBs might be found here .

BOARDS!

15 Jun 2012 164
My first 10x10cm boards from Elecfreaks .

YauDL-V0.1 - frontside

15 Jun 2012 172
I got the boards today. Left-over PCBs might be found here .

YauDL-V0.1 - backside

15 Jun 2012 144
I got the boards today. Left-over PCBs might be found here .

TO-220 FULLPAK on heatsink

09 Jun 2012 173
No metal parts except the legs. I've already managed to kill 2 of these MOSFETs (IRLIZ34N). One of them died due to overheating. Now I'll switch to one that comes in the standard TO-220 package, which has better heat transfer (IRL3803).

10-turn potentiometer

09 Jun 2012 157
It will be used for adjusting current. Unfortunately I couldn't get a metric version of this thing. Now I have to deal with a 1/4-in shaft. Yuck. The range of available knobs for non-6.0mm-shafts is rather limited.

2 P-CH MOSFETS

15 Jun 2012 163
They are used as reverse polarity protection. These tiny SOT23 parts (AO3401) are really quite beefy. They exhibit about 50mOhm (logic level drive) and can take up to 4A each. The most they will have to tolerate on this board is 2.5A each. I got these on ebay. A pack of 50pcs is about 12$ including shipping.

The same 2 MOSFETS again

Red and black

15 Jun 2012 140
Left-over PCBs might be found here .

Wire-wound potentiometer

15 Jun 2012 162
Vishay 534

Regulator + TANTALUM caps

15 Jun 2012 172
It WILL NOT WORK with ceramic capacitors...

Dummy Load - backside

15 Jun 2012 150
Believe it or not, but I couldn't find a battery holder with usable CAD drawings.

Bodge capacitors

15 Jun 2012 269
I had to add these two (back-to-back) to get the thing to run stably. I don't know if it is the dummy load or the DUT that starts to oscillate...

YauDL - back side

06 Jun 2012 178
A dummy load. Peak current is 5A. That is currently (hahaha) limited by using only 5V as the reference voltage for the opamp. LTSpice simulations (with a different opamp) showed possible oscillations at a set-current of above 2A. I had to add another BW-limiting capacitor to the opamp that drives the MOSFETs. If I'm lucky the real thing won't need it. If it does I'll have to bodge it. I won't immediately order the V0.2 PCB for that. I only need one working board for personal usage.

YauDL - front side with '訂單號'

06 Jun 2012 182
A dummy load. Peak current is 5A. That is currently (hahaha) limited by using only 5V as the reference voltage for the opamp. LTSpice simulations (with a different opamp) showed possible oscillations at a set-current of above 2A. I had to add another BW-limiting capacitor to the opamp that drives the MOSFETs. If I'm lucky the real thing won't need it. If it does I'll have to bodge it. I won't immediately order the V0.2 PCB for that. I only need one working board for personal usage. • BOM • schematic

YauDL - test 01

15 Jun 2012 132
Pulling 5A out of a 5V switch mode power supply. Voltage has dropped a bit, as this device is only rated for 3A.

YauDL - test 2

15 Jun 2012 146
Sometimes there is some HF oscillation going on. I don't know if it is the DUT or the dummy load. It goes away pretty quickly.

41 items in total